Mitty38- Update on the filter screening of your smelting process?

abcollector

New Member
I just read through that entire four page thread on fluxing your melt to clean it and member Mitty38 mentioned his process (thank you!). Great thread too! Mitty38, have you had a chance to do another thread on your process that I haven't located? Love to know more about it and maybe some sources to get supplies from
 

Hawk

Well-Known Member
abcollector
Can you post a link to the original thread?
I want to reread it, but can't find it
 

Mitty38

Well-Known Member
Obtainable filter material. That is affordable and adaptable to my process. That is the problem.

I just have not had the time or resources. To go any farther with it. I did it as a one time thing to filter my .223 rifle alloy.
The material I used to filter with was an industrial grade smelting filter material used in the aluminum manufacturing process. Ceramic. I got leftover trim scraps, from where I work. But stainless would be fine for lead working temps.
We no longer make filtered aluminum alloy. So no more source for the ceramic filter or stainless scraps.

I can't find a source where you don't have to have a business, and buy thousands of dollars of the stuff (like 400 SQ ft of the stuff) to obtain it.
The material I used to filter with is used in the aluminum smelting process. For high grade alloy. At aluminum smelting temps
There are stainless mesh screens on Amazon and such that could be used possibly.
Stainless has been used in the aluminum smelting process also. We have used both mediums. They just do not last as long as the ceramic filters.
This should not be as much an issue at lead pouring temps .
Stainless will not degrade at the melting point of lead.
But I have had no time or ability, as of late to work with the process. To obtain a filter agent affordably, and develope it to be feasible on a smaller scale. Feasible for the average caster, hobie smelter.
Saw dust and wax are working just fine for my current needs. And I have a good bit of pre smelted lead on hand.
The process is pretty simple if you go back to my previous posts. Just basically stretch the mesh screans in three different layers from large mesh screen to finer mesh. Over a cut out metal can. Keep it warm (almost starting to glow but not quite) with a rose bud torch or two. This keeps the lead from (freezing in the filter) Then pour the melted lead thru it from one pot to the next.
I believe the mentions of microns and such are in the other posts
 
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abcollector

New Member
Thank you for the update and response Mitty38. I certainly understand time, work and our hobbies have a hard time all playing nice. Your mention of a filtering process really pert my interest for removing contaminants as perhaps a final step in the smelting to clean the alloy.

Hawk, here is the link to the thread where Mitty38 mentioned the filter media, page 3, post #45.