rusty steel molds

ChestnutLouie

Active Member
I got my hands on some old Lyman steel molds and they are all rusty, not pitted but they need help. What is the recomended way to remove rust.

Thanks
Francis
 

CWLONGSHOT

Well-Known Member
I like Evapo-Rust as well.

But know bluing is also "rust" and will be removed as well.

Good oul solvent like a penetrating oil and a stiff tooth brush often is enough and will keep bluing.
One could also try short soak in evapo followed by brush.

I have made a few videos on this. Clean up

CW
 

bruce381

Active Member
CW I have a mold that had some light rust in the cavities I soaked in evaporust and they came out perfect. BUT when I went to HOT water rinse and blow off they quickly went from clean metal to a rusty look as I watched it seemed. What do you do?
How to get off the evaporust without water? or re rusting?
 

JonB

Halcyon member
When I come across a bullet mold with surface rust, first I use Toothbrush, hot tap water, and dish soap.
Then I use denim and oil (Ed's Red or similar like thinned ATF).
If they look good enough to cast, then I remove oil with the Toothbrush, hot tap water, and dish soap again.
 

CWLONGSHOT

Well-Known Member
CW I have a mold that had some light rust in the cavities I soaked in evaporust and they came out perfect. BUT when I went to HOT water rinse and blow off they quickly went from clean metal to a rusty look as I watched it seemed. What do you do?
How to get off the evaporust without water? or re rusting?
The mold fresh out of evapo, is like raw clean metal and will easily flash rust.
I coat my molds in mineral oil between uses. It flashes off perfectly clean with heat and brake clean. On my hot plate. Its never cause me issue.

Long term storage Id use a better preventative.

My thing is I dont want to adversely affect seasoning by say submerging in oil
or Coating in grease. (But both/either would be good for long term storage. Mineral oil works well for me as most my molds see use within a few months.

CW
 
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Winelover

North Central Arkansas
Store molds in airtight container, with a dessicant pack, for good measure................nothing to do after that but install handles, preheat and cast.
 

Bazoo

Active Member
I use penetrating oil to start, then a bronze bore brush (preferably with a brass core) chucked in an electric drill. Clamp the mould haves down and go at it lightly. If you have the brush spin so that it goes away from the edge, it also helps remove/reduce any slight burrs that would cause sticking.
 

bruce381

Active Member
I have white oil at work not a problem but how DO you go from supper clean evaporust clean to oil?
do you leave on evaporust and NOT wash off to avoid the flash rust and then coat with oil brushing it in?
after evaporust the metal is white and clean as soon as I try to wash or blow it off it flash rusts before I can get any oil on it. how to stop that? I think I will go from wet evaopurst to mineral spirts soak that will stop flash rust then from there to the mineral oil brushing that sounds like it will work right?
 
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Bret4207

At the casting bench in the sky. RIP Bret.
IME it depends how bad the rust is. I had a real disaster here some years back and had heavy rust on some moulds. (About gave me a heart attack when I found them!!!) I had to resort to a soft wire wheel on a bench grinder. Then went at it with 4/0 steel wool on a stick to do the nose, grooves, etc. Takes forever. I bought Evapo Rust but haven't tried it yet.

FWIW- I have moulds that obviously were rusted long before I was born. They still cast well, just aren't given to dropping "pretty" bullets. I don't really care what they look like as long as they FIT!!!
 

CWLONGSHOT

Well-Known Member
It takes moisture to have rust. Clean the molds with good HOT soapy water out of evapo and blow off. I have never seen then rust before my eyes. But guess if your super humid its possible.

I do as mentioned and coat with a acid brush and mineral oil and store never a issue.
 

fiver

Well-Known Member
G-96 will lift rust off stuff.
i've cleaned several guns that had little rust spots in the bluing with the stuff and a little steel wool.
 

Mitty38

Well-Known Member
I just soaked mine in Evapo rust, washed in scalding hot water. Wiped down with a soft cotton cloth. Then boiled in stump killer to put the blueing back on. No issues. There are plenty of you tube videos on potassium nitrate blueing so not going to get into that. But simple process. Not a good blueing against rub wear. But will keep something like a properly stored, and used mould from rusting up.
 
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Ian

Notorious member
If it flash rusts no big deal, it's fine surface powder and will wipe right off with a soft rag. Rinsing in a bowl of cold water to neutralize the evaporust will minimize flashing then submerge in kerosene or other water-displacing oil.